Quick Design Optimizer

Domain: Desain Eksperimen · SQalytics · Derringer-Suich desirability function + multi-response optimization + overall D geometric mean

1 Introduksi

1.1 Latar Belakang

Setelah eksperimen DOE selesai dengan beberapa response variables, peneliti perlu menemukan kombinasi faktor optimal yang menyeimbangkan semua respons sekaligus — yield maksimum + cost minimum + kualitas sensori ≥ threshold, misalnya. Solusi klasik: Derringer-Suich desirability function (Derringer & Suich, 1980; Costa, Lourenço, & Pereira, 2011).

Desirability $d_i$ adalah skala 0–1 yang men-translate setiap response ke "desirability score": $d_i = 0$ unacceptable, $d_i = 1$ ideal. Overall desirability $D$ adalah geometric mean semua $d_i$ — implicit weighting bahwa semua response harus acceptable (geometric mean sensitive ke nilai rendah).

1.2 Tujuan Modul

Modul Quick Design Optimizer di SQalytics ditujukan untuk:

1.3 Posisi di Antara Alternatif

Pilih Quick Design Optimizer untuk multi-response optimization setelah RSM atau full factorial. Untuk single response optimization, langsung pakai RSM Studio dengan canonical analysis. Untuk overlay plot manual, pakai Response Overlay / Sweet Spot Finder. Untuk mixture optimization, gunakan Mixture Design Explorer.

2 Metode

2.1 Dasar Teoretis

Individual desirability $d_i$ untuk tiap response $y_i$:

Maximize (yield, strength, etc.):

$$ d_i = \begin{cases} 0 & y_i < L \\ \left(\dfrac{y_i - L}{T - L}\right)^r & L \leq y_i \leq T \\ 1 & y_i > T \end{cases} $$

dengan $L$ = lower limit (unacceptable), $T$ = target (ideal), $r$ = weight exponent (default 1).

Minimize (impurity, cost, defect):

$$ d_i = \begin{cases} 1 & y_i < T \\ \left(\dfrac{U - y_i}{U - T}\right)^r & T \leq y_i \leq U \\ 0 & y_i > U \end{cases} $$

dengan $U$ = upper limit unacceptable.

Target (nominal-the-best) dengan target $T$ dan limit $L$, $U$:

$$ d_i = \begin{cases} \left(\dfrac{y_i - L}{T - L}\right)^{r_L} & L \leq y_i \leq T \\ \left(\dfrac{U - y_i}{U - T}\right)^{r_U} & T \leq y_i \leq U \\ 0 & \text{otherwise} \end{cases} $$

Overall desirability (Derringer & Suich, 1980):

$$ \boxed{\, D = \left(\prod_{i=1}^{m} d_i^{w_i}\right)^{1/\sum w_i} \,} $$

dengan $w_i$ weight masing-masing response (default $w_i = 1$ → geometric mean unweighted).

Property kunci: jika salah satu $d_i = 0$, maka $D = 0$ (semua response harus acceptable). Inilah yang membuat desirability lebih konservatif daripada weighted average.

Optimization algorithm: maximize $D$ atas factor levels via Nelder-Mead simplex atau gradient descent. Modul SQalytics pakai global optimizer untuk avoid local maxima.

Confidence interval optimal via bootstrap (1000 iterations) atau delta method dari covariance matrix coefficient model.

2.2 Persamaan Inti

$d_i$ maximize: $((y_i - L)/(T - L))^r$ untuk $L \leq y_i \leq T$

$d_i$ minimize: $((U - y_i)/(U - T))^r$ untuk $T \leq y_i \leq U$

Overall $D$: $(\prod d_i^{w_i})^{1/\sum w_i}$

Optimization: $\arg\max_x D(x)$ atas factor space

2.3 Asumsi & Batas Validitas

Asumsi Konsekuensi jika dilanggar Cara cek di SQalytics
Response model fits well ($R^2 > 0.9$)Optimum biasCek $R^2$ + diagnostics pada modul RSM
Limits $L$, $T$, $U$ realisticOptimum tidak feasibleDomain expert review
Weights $w_i$ sesuai prioritasWrong trade-offSensitivity analysis dengan multiple weight
Factor space dalam range designExtrapolasi biasModul flag bila optimum di edge
Independent responses (atau correlation captured by model)Optimal mismatch real testConfirmatory run wajib

3 Cara Kerja

3.1 Step-by-Step di SQalytics

  1. Buka Quick Design Optimizer dari domain Desain Eksperimen.
  2. Pilih source: Use model dari RSM Studio, Upload coefficients, atau Manual entry.
  3. Daftarkan responses: Nama (mis. Yield, Cost, Color_dE); Type: maximize, minimize, target; Limits: $L$, $T$, $U$; Weight $w_i$; Exponent $r$ (default 1).
  4. Pilih optimizer: Nelder-Mead, Gradient descent, Genetic algorithm.
  5. Klik Run Optimization.
  6. Tinjau hasil: Tab Optimal Settings — factor levels + predicted responses; Tab Desirability Surface — 2D/3D contour plot $D$ atas faktor; Tab Sensitivity — robustness optimum ke perturbasi; Tab Confirmatory Plan — design replikasi optimal.

3.2 Template Tabel Input + Contoh Data Sintetis

Setup multi-response optimization (ekstraksi flavonoid):

Response Type $L$ $T$ $U$ $w$
Yield_mg_per_gmaximize10252
Time_minminimize20601
Ethanol_pctminimize50901

3.3 Contoh Luaran

Optimal settings:

Factor Optimal Value Code Level
Temperature (°C)73+0.53
Time (min)28−0.13
Solvent ratio15+0.33
Ethanol (%)62−0.40

Predicted responses:

Response Predicted $d_i$ $w_i$
Yield23.5 mg/g0.902
Time28 min0.801
Ethanol62%0.701

Overall desirability:

$$ D = (0.90^2 \cdot 0.80 \cdot 0.70)^{1/4} = (0.4536)^{0.25} = 0.821 $$
Kesimpulan ringkas: "Quick optimizer menemukan optimal combination: T = 73 °C, t = 28 min, ratio = 15 mL/g, ethanol = 62%. Overall desirability $D$ = 0.821 (excellent; 0.8+ = highly desirable per Derringer-Suich 1980). Trade-off realistis: yield 23.5 mg/g (90% from max ideal), waktu 28 min (acceptable), ethanol relatif rendah 62% (cost-saving). Sensitivity analysis menunjukkan optimum robust ke perturbasi ±5% faktor (D tetap > 0.7). Confirmatory plan: jalankan 3 replikasi pada kombinasi optimal di laboratorium; bila yield observasi within 95% PI dari model, optimum divalidasi."
Derringer-Suich desirability function untuk multi-response optimization: kurva individual d_i tiga responses dan kontur overall D dengan star marker optimal size 180 dibedakan dari marker biasa size 8
Gambar 1. Analisis desirability Derringer-Suich untuk optimasi multi-response ekstraksi flavonoid (3 responses, data sintetis). (a) Kurva individual desirability $d_i$ untuk Yield (maximize, $L=10$, $T=25$, $w=2$ — biru), Time (minimize, $T=20$, $U=60$, $w=1$ — oranye), Ethanol (minimize, $T=50$, $U=90$, $w=1$ — hijau); sumbu-x = nilai response aktual, sumbu-y = $d_i$ [0–1]; fungsi piecewise linear menunjukkan transisi dari unacceptable ke ideal. Legend faktor di lower-right. (b) Contour plot overall desirability $D$ atas factor space (T vs Time, dengan Ratio = 15 dan Ethanol = 62% held constant): iso-$D$ contours dari 0.4 hingga 0.9; marker star "star" (size 180) menandai titik optimal $D = 0.821$ di (73 °C, 28 min) — dibedakan jelas dari marker observasi biasa (size 8); label "$D = 0.821$" dan "(rank #1)" ditempatkan di kanan bar dengan clear margin; optimal combo callout "T = 73 °C, t = 28 min, D = 0.821" di bottom dalam navy bbox; legend faktor di lower-right. Referensi: Derringer & Suich (1980); Costa et al. (2011).

4 Kesimpulan

4.1 Relevansi Real-World

4.2 Where to Go from Here

Troubleshooting Cepat

$D = 0$. Salah satu $d_i = 0$ (response di luar limit). Cek limits realistis.
Optimal di edge factor space. Extrapolasi — extend design atau confirm dengan domain knowledge.
Multiple local maxima. Pakai global optimizer (genetic algorithm).
Weight $w_i$ tidak yakin. Sensitivity analysis dengan multiple weight scenarios.

i Riwayat Revisi

TanggalRevisiPenulis
2026-05-12Migrasi MD v2 → HTML final dengan figure publikasi + caption Elsevier-style (W2 batch 12 Mei)Claude
2026-05-12Draft v2 publikasi (KaTeX Derringer-Suich + overall $D$ + APA Derringer-Suich/Costa/Myers)Claude

4 Referensi

  • Derringer, G., & Suich, R. (1980). Simultaneous optimization of several response variables. Journal of Quality Technology, 12(4), 214–219. https://doi.org/10.1080/00224065.1980.11980968
  • Costa, N. R., Lourenço, J., & Pereira, Z. L. (2011). Desirability function approach: A review and performance evaluation in adverse conditions. Chemometrics and Intelligent Laboratory Systems, 107(2), 234–244. https://doi.org/10.1016/j.chemolab.2011.04.004
  • Myers, R. H., Montgomery, D. C., & Anderson-Cook, C. M. (2016). Response surface methodology: Process and product optimization using designed experiments (4th ed.). John Wiley & Sons.
  • Harrington, E. C. (1965). The desirability function. Industrial Quality Control, 21(10), 494–498.
  • Box, G. E. P., & Draper, N. R. (2007). Response surfaces, mixtures, and ridge analyses (2nd ed.). John Wiley & Sons. https://doi.org/10.1002/9780470181812